At a time when sustainability is becoming increasingly important, the concept of upcycling is also gaining significance in the field of embedded systems. Older hardware can be made functional again through targeted software and hardware adjustments. This not only saves resources, but also reduces electronic waste and supports companies in achieving their environmental goals.
Why upcycling?
Environmental benefits: Reusing existing hardware reduces the need for new devices. This saves resources and can significantly reduce the company's environmental footprint.
Cost savings: Companies can save considerable costs by modernizing existing systems, as new hardware often requires high investments.
Expanded functionality: New software and drivers make old systems compatible with modern technologies. This enables them to support current applications and standards.
Practical examples
SIGMA Chemnitz has demonstrated in various projects how embedded systems can be revitalized through upcycling. One example is the conversion of old Windows CE systems to Embedded Linux. This migration not only improved performance, but also allowed new applications to be integrated. Another example is the adaptation of control devices in automation technology, where software updates and additional hardware modules significantly extended their service life.
Technical approaches
Upcycling requires careful analysis of the existing hardware:
Evaluating compatibility: Checking whether the hardware meets the requirements of modern operating systems.
Adapting drivers: Developing or updating drivers to integrate new functions.
Optimizing performance: Using tools such as Yocto to create customized operating systems.
Our conclusion
Upcycling is a sustainable and economical strategy for companies looking to modernize their embedded systems. With the right expertise, old devices can be given a new lease of life. SIGMA Chemnitz shows how upcycling not only protects the environment, but also offers economic benefits.



